วิธีการเลือกเครื่องเจาะ

With punching machines seeing an increase in popularity, understanding their key features has become essential for potential retailers and wholesalers. This guide explains what you need to know about about punching machines, as well as offering some key tips for choosing suitable punching machines for various business needs.

สารบัญ
Punching machines: Market demand and share
Keys tips for selecting punching machines
Types of punching machines
The target market for punching machines

Punching machines: Market demand and share

Punching machines have a market share of $ 3 billion. This is spread out over the Americas, the Asia Pacific region, Europe, the Middle East, and Africa. Current market trends include developing punching machines that are capable of performing several actions on a workpiece, such as bending, inlaying, notching, and cutting. Industries are also working to produce energy-efficient industrial punching machines by integrating them with automation processes.

Keys tips for selecting punching machines

Material size and thickness

The size of the workpiece should suit the machine bed for effective work to be done. Small machine bed sizes of 4 ฟุต x 4 ฟุต will suit similar or smaller workpieces. On the other hand, a bed size of 4 ฟุต x 8 ฟุต or 5 ฟุต x 10 ฟุต would be recommended for businesses that will handle bigger workpieces. Also, depending on the thickness of the material they intend to work with, a company should consider the tonnage of the machine they acquire. Standard punching machines are offered in 20 ตัน or 30 ตัน configurations, with the 30 ตัน machine being suitable for thick materials of up to 30mm.

Material handling capabilities

If the business does not intend to incorporate labor in its production or when lights-out production is the goal, they can consider the punching machine’s automation. Automation will increase efficiency and allow high-volume processing of materials.

Machine productivity

Machine productivity refers to the punching machine’s production rate and is measured in strokes per hour. The punch press, for example, has a productivity of 5400 strokes per hour which is very high compared to the press brake, which has a productivity of 3000 strokes per hour. Knowing the productivity needs for each business would help them to select a machine that suits their workload.

Setup reduction and productivity

Part processing involves the development of a part with different tools. Faster machines will guarantee quicker processing of workpieces than slower machines. This is important when considering non-value-adding processing such as material loading, tool changing, and relocation clamps. Over time, a machine that takes วินาที 20 to work on a piece will be more efficient than one which takes วินาที 26. The difference of วินาที 6 cumulatively adds up to a significant increase in productivity.

ความซับซ้อนของชิ้นส่วน

Depending on the part’s complexity, the number of workstations can vary. Simple features will mean that each station has a small number of tools, ตัวอย่างเช่น20. It translates to more workstations and, consequently, a smaller turret. Parts with more complex geometric features  will require as many as 48 เครื่องมือ, and a larger turret.

Types of punching machines

เจาะกด

เทศกาล กดหมัด consists of a large turret that can hold over 70 different punches and colors.

สิ่งอำนวยความสะดวก:

• They can use compressed air as the source of power.
• They can be used together with other machines such as laser machines.

จุดเด่น:

• พวกเขาต้องการการบำรุงรักษาน้อยที่สุด
• They are easy to operate.
• They can reduce the manufacturing cost by saving power.
• They are stable and provide high precision.

จุดด้อย:

• They are not suitable for small-scale production.
• They are very noisy when in operation.
• Complex parts require an expert to operate.
• They are costly and require a steep investment.

ราคา:

They cost from $ 2,000 ถึง $ 23,000.

ปั๊มกด

เทศกาล ปั๊มกด is used to cut or deform metal with a die. It is an automated version of an anvil and hammer.

สิ่งอำนวยความสะดวก:

• It has a bolster plate and a ram. The ram moves vertically, hitting the bolster plate and forcing the workpiece into a specific shape.
• It is linked to an automatic feeder that supplies it with วัตถุดิบ to be reformed.

จุดเด่น:

• It offers a cost effective way to make the die.
• Secondary costs such as cleaning and plating are also cheaper.
• It has a high level of automation.

จุดด้อย:

• พวกเขามีราคาแพง
• It may be hard to alter the shape of the die if the design has to be changed during production.

ราคา:

• They cost between 4,000 เหรียญ - 55,000 เหรียญ.

Press break

เทศกาล กดเบรก machine is useful for bending sheet and plate material by clamping the workpiece between a die and a matching punch.

สิ่งอำนวยความสะดวก:

• It comes with a wedge-shaped bending crown to ensure accuracy.
• The controller can adjust the slider stroke.
• It uses a fully welded structure for rigidity and strength.

จุดเด่น:

• The manufacturing cost of bending the die is low.
• It can be better adapted to trialing new products.
• It is suitable for the production of small and multi-varied parts.

จุดด้อย:

• It’s easy to fracture the material during bend formation.
• Some materials can form large indentations during bending.
• Slippage during bend forming means that the material can’t be bent further or reused.

ราคา:

• Small press brakes cost between 50,000 เหรียญ - 120,000 เหรียญ.
• Large press brakes cost as much as $ 500,000.

กดสกรู

A กดสกรู is a machine where a screw drives the ram up and down. It uses a coarse screw that converts the rotational movement into a downwards motion.

สิ่งอำนวยความสะดวก:

• A stainless steel screw shaft body that is slightly tapered.
• It is made of carbon steel with one frame to enhance stability and rigidity.

จุดเด่น:

• It has a simple structure.
• ใช้งานง่ายและบำรุงรักษา

จุดด้อย:

• It has a low transmission efficiency with an energy transmission rate of 10%.
• It is not easy to control the strike strength.
• Friction belts can quickly wear and tear and will need frequent replacement.

ราคา:

• They cost between $ 2000 และ $ 10,000.

The target market for punching machines

Punching machines are expected to grow by 154.6 ล้านเหรียญสหรัฐภายในปี 2025โดยมีอัตราการเติบโตแบบทบต้นต่อปี (CAGR) 2.12%. The North American region has experienced healthy growth and is expected to exhibit the same level of growth over the forecast period. However, The Asia and Pacific region will experience the most significant growth, with China, Japan, and Korea touted as the most important markets to drive this growth. Currently, the Asia Pacific region holds a 56% ส่วนแบ่งการตลาด of punching machines globally, while the year on year growth rate is forecasted at 3.17% .

สรุป

Punching machines are a vital part of many industries, and their popularity is likely to continue to grow. This article has shown how to identify good punching machines, and the different types of punching machines available, as well as highlighting their current global market share. Businesses looking to expand into this market can obtain more information on the Chovm.com punching machines section.