4 IiTekhnoloji zokuBumba zePlastiki zamva nje oFumana Uyazi

Ukubumba inaliti yeplastiki yindlela yokuvelisa ekhawulezayo esetyenziselwa ukwenza iireyini zobunjineli ezichanekileyo kumashishini amaninzi. Ngokukhula okuthe gqolo kwetekhnoloji kunye notshintsho kwiimfuno zabathengi kule minyaka idlulileyo, ukwenziwa kwe-resin entsha kuyaphunyezwa ukuzisa izibonelelo ezingazange zibonwe ngaphambili kwiinkampani ezikhetha obu buchule.

Eli nqaku lizama ukuhlala liphezulu kwezona teknoloji zintsha zikhoyo ukuze kugcinwe ukwenziwa kwemveliso ehambelana nokusingqongileyo. Makhe sizazi ezi ndlela zokubumba inaliti yeplastiki kunye nendlela onokuzuza ngayo kuzo.

Isiqulatho
Amagqabantshintshi emarike yomatshini wokubumba wenaliti yehlabathi
Itekhnoloji yokubumba inaliti yeplastiki kunyaka ozayo
isiphelo

Amagqabantshintshi emarike yomatshini wokubumba wenaliti yehlabathi

Ubungakanani bemakethi yomatshini wokubumba inaliti yehlabathi kuqikelelwa ukuba iya kubhalisa inqanaba lokukhula elihlanganisiweyo lonyaka (CAGR) ye Iipesenti ezilishumi nge-4.9. Imfuno eyongeziweyo yoomatshini bokubumba iitoni ezinkulu zeplastiki kumashishini asebenzisa abasebenzisi bokugqibela anjengeemoto, izinto zombane, iimpahla zabathengi, kunye nokupakishwa yeyona nto iphambili ebangela intengiso. 

Ezinye izinto ezifana nokunyuka kwehlabathi jikelele kunye nemfuno yezinto ezithembekileyo, ezonga amandla, kunye neendleko eziphantsi kulindeleke ukuba zikhulise ingeniso yemarike yomatshini phakathi kwe-2021 kunye ne-2030. 

I-Asia-Pacific iyaqhubeka nokulawula isabelo semakethi yomatshini wokubumba inaliti ngaphezulu I-35% ukusukela ngo-2021. Oorhulumente bengingqi batyale imali kakhulu kuphuhliso lweziseko ezingundoqo zoluntu kunye nolwakhiwo lweendawo zokuhlala. 

Itekhnoloji yokubumba inaliti yeplastiki kunyaka ozayo

1. Ushicilelo lwe-3D ludibana nokubumba inaliti

Ushicilelo lwe-3D lusetyenziswa kwiinkqubo zokubumba iinaliti ukwenza iiprototypes kunye nemveliso yeebhetshi ezincinci, ivumela ukuveliswa okukhawulezayo kunye neendleko ezingaphezulu kweemveliso ezilungiselelwe. Ikwasetyenziselwa ukuvelisa isitofu sokungunda ngokwaso, silungelelanisa yonke inkqubo yemveliso yeemveliso ezinkulu.

Ukudibanisa ushicilelo lwe-3D kwi-injection yokubumba ivumela ukuba iprototyping ekhawulezayo kwaye ingabizi kakhulu kunye nemveliso yeebhetshi ezincinci, kunye nokukwazi ukuvelisa iimveliso ezilungelelanisiweyo. Kwakhona kuvumela ukuguquguquka okukhulu kwinkqubo yoyilo, njengoko utshintsho lunokwenziwa ngokukhawuleza nangokulula ngokusebenzisa izixhobo zokuyila idijithali.

Ukubumba inaliti ye-3D isetyenziswa kakhulu kwishishini leemoto ngenxa yokukwazi ukuvelisa ubunzima, iindawo ezilungiselelweyo ngokuchaneka okuphezulu kunye nokuchaneka. Eminye imizekelo yamalungu anokuveliswa kusetyenziswa isitofu se-3D sokubumba kumzi mveliso weemoto ziquka:

• Amacandelo edeshibhodi
• Izibambo zomnyango
• Iintlobo ezininzi zokungenisa umoya
• Izigqubuthelo zenjini
• Amacandelo othumelo
• Amacandelo enkqubo yamafutha
• Amacandelo e-HVAC (ukufudumala, ukungena komoya, kunye ne-air conditioning).
• Amacandelo okukhanyisa
• Amacandelo enkqubo yokukhupha

La malungu enziwe ngokwesiqhelo kwizinto zeplastiki, ezinje polypropylene, ABS, okanye Umtya, enokubunjwa ngomgangatho ophezulu wokuchaneka nokuchaneka. 

Kwakhona kuvumela ukuguquguquka okukhulu kwinkqubo yoyilo, njengoko utshintsho lunokwenziwa lula ngokusetyenziswa kwezixhobo zokuyila idijithali. Ukongeza, ukubunjwa kwenaliti ye-3D kunokuvelisa iinxalenye ezineenkcukacha eziyinkimbinkimbi kunye nokunyamezela okuqinileyo, okubalulekileyo ekuqinisekiseni ukusebenza kunye nokhuseleko lwamacandelo eemoto.

2. I-automation ephezulu kwi-injection molding 

I-automation ingamandla abalulekileyo kwicandelo lokubumba inaliti yeplastiki kuba inceda ekuphuculeni ukusebenza kakuhle, ukuchaneka, kunye nesantya senkqubo yokuvelisa, ekhokelela ekongeni kweendleko kunye nokwanda kwemveliso. I-Automation iphinda ivumele ukuveliswa kwezinto ezinzima kunye nezichanekileyo eziphezulu eziya kuba nzima ukuvelisa ngesandla.

Ezi zibonelelo zinomtsalane kumashishini afuna umthamo omkhulu wamacandelo afanayo, afana nemizi-mveliso yeemoto kunye nabathengi be-elektroniki. Umzekelo, umenzi wemoto unokusebenzisa i-automation kwi-injection yokubumba ukuvelisa iinxalenye zemoto ezikumgangatho ophezulu ngokukhawuleza kunye nenkunkuma encinci, ekugqibeleni inokukhokelela kwiindleko eziphantsi zemveliso kunye nenzuzo ephezulu. 

Ngokufanayo, inkampani yezixhobo zonyango inokusebenzisa i-automation ukuvelisa iinxalenye ezibunjiweyo ezichanekileyo kwiimveliso zabo, okukhokelela kumgangatho ophuculweyo wemveliso kunye nokuthembeka.

La mashishini asebenzisa i-automation ephucukileyo efana neerobhothi zokubumba iirobhothi eziqhele ukusetyenziselwa ukuphatha imisebenzi efana nale zokuphatha izinto, inxalenye yokususwa, kunye nokuhlolwa komgangatho. Ezi robhothi zinokucwangciswa ukuba zenze le misebenzi ngokuchaneka okuphezulu kunye nesantya, kwaye zinokudibaniswa lula kwinkqubo yokubumba i-injection yokuphucula ukusebenza kakuhle kunye nokunciphisa iindleko zabasebenzi. 

Umzekelo, unokusebenzisa irobhothi ukulayisha kunye nokothula imathiriyeli ekrwada kwi umatshini wokubumba isitofu, okanye ukususa iindawo ezigqityiweyo kubumba kwaye uzibeke kwibhanti lokuhambisa ukuze kuqhutyekwe phambili. 

3. Ukubumba i-Micro-injection

I-Micro-injection molding yindlela ekhethekileyo yokubumba inaliti esetyenziselwa ukuvelisa iindawo ezincinci kakhulu, ezichanekileyo ezinokunyamezela okuqinileyo. La malungu aqhelekile kuluhlu lwe-0.1 mm ukuya kwi-1 mm ngobukhulu kwaye asetyenziswa kwiinkqubo ezahlukeneyo, kubandakanya. izixhobo zonyango, bombane, kunye neemveliso zabathengi. 

Enye yeenzuzo eziphambili zokubumba i-micro-injection kukukwazi ukuvelisa iindawo ezichanekileyo ezinokunyamezela okugqithisileyo, okungenakwenzeka ngeendlela zokubumba zendabuko. 

Ngenxa yoku kunye nezinye izibonelelo, ukubumba i-micro-injection isetyenziswa kakhulu kushishino lweemoto ukuvelisa iindawo eziphambili ezifana neenkqubo zokutofa amafutha, izixhobo ze-injini ezifana imithombo yevalvu kwaye iipushrods, kunye neenkqubo zothumelo ezifana amagiya kwaye iibheringi. 

4. Ulawulo lwe-in-line kunye nokubeka iliso kwimisebenzi yokubumba inaliti

Ukulawulwa kwe-in-line kunye nokubeka iliso kwimisebenzi yokubumba inaliti kubandakanya ukusetyenziswa kwe boluvo kunye nobunye ubuchwepheshe bokubeka iliso kunye nokulawula izigaba ezahlukeneyo zenkqubo yokubumba inaliti ngexesha lokwenyani.

Lo mkhwa uluncedo kushishino lweemoto kuba uvumela abavelisi ukuba baphucule inkqubo yokubumba inaliti yokwandisa ukusebenza kakuhle, umgangatho wemveliso ophuculweyo, kunye nenkunkuma encitshisiweyo. 

Ukulawulwa kwe-in-line kunye nokubeka iliso kusetyenziswe kwiindawo ezahlukeneyo zezithuthi, kubandakanywa amacandelo e-injini afana izitofu zepetroli kwaye imithombo yevalvu, ezifuna ukunyamezela okuchanekileyo ukuze kusebenze ngokufanelekileyo, amacandelo okudluliselwa, kunye namalungu omzimba afana iingcango zeemoto kunye nezikhuselo, ukuqinisekisa ukuba bayayifezekisa imigangatho efunekayo yokufaneleka kunye nokugqiba. 

isiphelo

Ngamafutshane, ezi tekhnoloji zamva nje zokubumba inaliti yeplastiki zibonelela ngoluhlu lweenzuzo kumashishini akwishishini leemoto. I-automation, umzekelo, inokunceda amashishini avelise iinxalenye ngokukhawuleza kunye nenkunkuma encinci, ngelixa i-micro-injection molding ingasetyenziselwa ukuvelisa iindawo ezincinci, ezichanekileyo kunye nokunyamezela okuqinileyo. 

Ulawulo lwe-in-line kunye nokubeka iliso kunokunceda amashishini aphucule inkqubo yokubumba inaliti kwaye aqinisekise ukuba iinxalenye ziveliswa ngokweenkcukacha ezichanekileyo. Unokuthatha ithuba lezi zindlela zokukhulisa ishishini lakho ngokuphucula ukusebenza kakuhle, ukunciphisa iindleko, kunye nokuvelisa iindawo ezikumgangatho ophezulu ezihlangabezana nemigangatho efunekayo.