Uninzi lweekontraka kunye nemizi-mveliso zisebenzisa oomatshini bokusila ukuze bagudise umphezulu. Aba matshini bafakelwe amavili arhabaxa, asetyenziselwa isanti, ukusika, ukulola nokupholisha izinto ezahlukahlukeneyo. Kwaye kwezi ntsuku kukho oomatshini bokusila abahlukeneyo abakhoyo kwimarike, abathengi bahlala bejonge umatshini ofanelekileyo.
Eli nqaku liza kubalaselisa imfuno yemarike yoomatshini bokugaya, kwaye emva koko iqaqambise iimodeli ezidumileyo ezikhoyo. Iya kuphinda ibonise into ekufuneka uyithathele ingqalelo xa ukhetha umatshini wokusila, ukuqinisekisa ukuba amashishini anokuzithemba ngokuzithemba iimodeli ezilungileyo ezikhoyo namhlanje.
Isiqulatho
Intelekelelo yemarike yomatshini wokucolas
Izinto ekufuneka ziqwalaselwe xa uthenga umatshini wokugaya
Iintlobo zoomatshini bokugaya
Intelekelelo yemarike koomatshini bokucola
Imakethi yehlabathi yoomatshini bokugaya yayixabisa i-4.72 yeebhiliyoni zeedola zaseMelika ngo-2018 kwaye kuqikelelwa ukuba iya kukhula ngesantya sokukhula ngonyaka. (CAGR) ye-4.6% ukufikelela kwi-US $ 6.73 yebhiliyoni ngo-2026.
Oku kukhula koomatshini bokugaya kuqhutyelwa zizinto ezininzi ezifana nokunyuka kwemfuno yomatshini wokusila ngokuzenzekelayo kwimisebenzi eneemfuno ezichanekileyo ezichanekileyo, kunye nokwanda kwemfuno yemigangatho ephezulu efuna oomatshini bokugaya ukuze bagqitywe.
Kwakhona, uphuhliso lwetekhnoloji eyandisiweyo kunye nokwenziwa kwezinto ezintsha koomatshini bokugaya kuya konyusa imfuno njengoko beya kubonelela ngakumbi kwiimfuno zeshishini elifuna oomatshini abasebenzayo kunye nezisombululo.
Izinto ekufuneka ziqwalaselwe xa uthenga umatshini wokugaya
Abantu abahlukeneyo banokukhetha okukhethekileyo xa ukhetha umatshini wokugaya ochanekileyo. Oku kuxhomekeke kwinjongo ekujoliswe kuyo umatshini. Oko kwathiwa, izinto ezingezantsi ziya kunceda umntu akhethe imodeli efanelekileyo ngokuzithemba.
Izinto okanye umphezulu oza kumhlaba
Into yokuqala ekufuneka iqwalaselwe phambi kokuthenga umatshini wokusila luhlobo lwempahla okanye umphezulu oza kuba phantsi. Umzekelo, oomatshini abanamavili e-aluminiyam oxide okuziinkozo bafanelekile ukucola isinyithi, ngelixa iinkozo ze-silicon carbide zisetyenziswa kwiintsimbi ezingenayo i-ferrous kunye ne-non-metals.
Nangona kunjalo, oomatshini abane-ceramic kunye ne-super abrasive grains basetyenziswa kwiimeko ezithile apho i-silicon carbide kunye ne-aluminium oxide ingasebenzi.
Iinkozo ezinzima kunye nezihlala zihlala zifanelekile kwiindawo ezilula ukugawula ukuthintela izinto ekuqhekekeni. Kwelinye icala, izinto ezilukhuni ukugaya zifuna amavili egrit acolekileyo okanye acolekileyo.
Uxinzelelo lokugaya
Ukuba iiprojekthi zifuna uxinzelelo oluphezulu, i-ceramic kunye ne-super abrasive grinding grains lolona khetho lufanelekileyo. Oku kungenxa yokuba amanqanaba aphezulu oxinzelelo afuna iinkozo ezinzima ukunqanda ukophuka kwangaphambi kwexesha.
Ngokuchaseneyo, imisebenzi yoxinzelelo olukhanyayo ifuna iinkozo ezithambileyo, eziqhekekileyo kuba iinkozo ezinzima ziya kuba buthuntu. Iinkozo ezithambileyo zinokwaphuka ngokufanelekileyo phantsi koxinzelelo olulula kwaye zizisole ngaphambi kokuba ziqale ukutshisa umphezulu womhlaba.
Ubukhulu kunye nesisindo
Ekubeni iiprojekthi ezinkulu zifuna umatshini wokusila ukuze usebenze ixesha elide, zifuna iigrinder ezinkulu ezinamavili amakhulu. Iigrinder ezinkulu zikwaphatha imisebenzi eqinile ngokukhawuleza kuneegrinder ezincinci.
Nangona kunjalo, ukuba iprojekthi ibandakanya ukusika kunye nokupholisa isinyithi, iigrinder ezincinci ziya kuhambelana nebhilikhi kuba zijikeleza ngokukhawuleza.
amandla Motor
Iigrinder ezahlukeneyo ziza ne-wattage eyahlukeneyo, i-voltage, kunye ne-amp ratings. Uninzi lwabantu lukhetha oomatshini bokucola abasebenzisa amanzi ukusuka kwi-500 ukuya kwi-250 watts kunye namandla asuka kwi-110 ukuya kwi-230 AC.
Igrinder enamandla amakhulu emoto kunye nemilinganiselo ye-amp ifanelekile kwiiprojekthi ezinzima nezikhudlwana. Nangona kunjalo, ukuba iprojekthi ibandakanya imisebenzi yasekhaya kuphela, i-grinder enezinga eliphantsi lanele ukusingatha umsebenzi.
Ifom efunekayo kunye nokugqiba ukuchaneka
Xa ukhetha umatshini wokugaya, kubalulekile ukuseka ukuba ngaba iprojekthi ifuna ukugqitywa kakuhle okanye ukususwa ngokukhawuleza kwempahla. Omnye kufuneka azi nokuba iindawo eziphantsi komhlaba ziya kuba mcaba okanye zilula.
Iigrits ezicolekileyo zilungele ukugqitywa kwe-Ra ephantsi kuba zivumela iindawo ezininzi zoqhagamshelwano phakathi kwevili kunye nomphezulu ofunekayo ukugqitywa okuchanekileyo. Umzekelo, iigrinder ezinamavili abrasive abrasive zidla ngokusetyenziswa ukuba umphezulu wemveliso yokugqibela kufuneka ube noburhabaxa (Ra) phakathi kwe-0.01 kunye ne-0.05. Isiphelo somphezulu esigudileyo sifuna ukupolishwa okanye igrit yevili ecolekileyo.
Kwelinye icala, iigrits eziqinileyo kunye nezirhabaxa zifaneleke kakhulu ukuvelisa umgangatho ophakamileyo weRa. Ngokomzekelo, i-surface Ra finish ye-6.3 inokuveliswa ngokusila, ukugrumba, i-disc grinds, kunye ne-hard-grade surface grinds.
Ukhuseleko kunye nentuthuzelo
Ukhuseleko lwabasila yinto ekufuneka umthengi ayiqwalasele. Akukho mntu ufuna ukwenzakala kwindawo yokusebenzela! Ekubeni abasila bejikeleza oomatshini ababukhali, banomngcipheko omkhulu wokubangela ukulimala kakhulu.
Ngoko ke, khangela izixhobo zokusila ezineempawu ezikhuselayo ezifana nezikhuseli zamehlo ukuze uthintele ubutyobo obubhabhayo ukuba bungonakalisi amehlo akho.
Umatshini nawo kufuneka ukhululeke ukubamba kungenjalo oku kunokuchaphazela kuphela ukhuseleko lomsebenzi kodwa nendlela abawenza kakuhle ngayo umsebenzi. Ke, qinisekisa ukuba ubungakanani kunye nobunzima buvumela ixesha elide kwaye likhuseleke ukubamba ngaphandle kokuba umsebenzi adinwe.
Phatha
Iigrinder ezinemiqheba yecala elungelelanisiweyo ziguquguquka kwaye kulula ukuzisebenzisa nokuba umntu ushiywe okanye usekunene. Ukongeza, umntu unokukhangela iigrinder ezinezibambo ezichasene ne-anti-vibration, okwenza umatshini ukhululeke ukusebenzisa ixesha elide.
Isantya sevili
Kubalulekile ukuqwalasela umatshini onamandla kunye nesantya esiphezulu sevili ngokukhawuleza ukufumana umsebenzi wenziwe ngokugqibeleleyo. Oomatshini abakhulu bokusila banamacwecwe enza phakathi kwama-5,000 10,000 nama-XNUMX XNUMX ajikelezileyo ngomzuzu.
Isantya esiphezulu samavili sithetha ukwenza imisebenzi emininzi yokusila, ukusika, kunye nokusantiya. Nangona kunjalo, banokunyusa umngcipheko wokwenzakala ukuba abaphathwanga kakuhle.
Umgaqo oqhelekileyo kukuba iibhondi eziqinisekisiweyo kunye ne-organic zifanelekile kwi-8,500 SFPM (43m / s) isantya esiphezulu kunye nangaphantsi, ngelixa isantya esiphezulu ngaphezu kwe-8,500 SFPM sikhethwa kwiibhondi ze-organic kuphela ngenxa yezizathu zokhuseleko.
Ukusebenza okuthambileyo kufuna isantya esicothayo sevili ngenxa yokuba amasuntswana abrasive kwivili avelisa amandla aphezulu aqhekeza iibhondi kunye neenkozo ngokukhawuleza.
imveliso
Ukusebenza kwamavili ayo abrasive kumisela imveliso yomatshini wokusila. Amanye amavili asebenza nzima ahlala ixesha elide kodwa angakwazi ukususa izinto ezininzi, ngelixa amavili asebenza ngokuthambileyo angahlali ixesha elide kodwa asike ngokukhawuleza.
Kulungile ukwenza ulungelelwano ngokukhetha umatshini wokusila onomlinganiselo ogqwesileyo wokusikwa kunye nobomi bevili elide.
Oomatshini bokugaya banemveliso eyahlukileyo ngokuxhomekeke kubungakanani bevili, isantya, kunye nezinto. Imveliso yomshini wokusila imisela ukuba ungakanani umgangatho onokuthi ugutywe ngumatshini ngomzuzu, odla ngokuboniswa kwinkcazo.
Ngokomzekelo, umatshini wokugaya i-cylindrical kunye nemveliso yomatshini wokugaya umgangatho ukusuka kwi-0.1-4m / min, ngelixa uluhlu lwemveliso yebhanti luxhomekeke kubukhulu bebhanti kunye nohlobo lomatshini.
Iintlobo zoomatshini bokugaya
Oku kulandelayo lukhetho lwezona matshini zidumileyo zokusila ezikhoyo kwimarike namhlanje:
Oomatshini bokugaya ibhentshi
Oomatshini bokugaya ibhentshi zihlala zilungiswa etafileni okanye kwibhentshi yokusebenza kwaye zidla ngokusetyenziswa kwiindibano zocweyo zokusila izinto ezincinci zokusebenza. Zifakelwe iziphatho zokujikeleza ipuli okanye iigiya ezinobukhulu obukhulu.
Oomatshini bokusila bebhentshi beza nevili elinye okanye amabini kwaye banokunikwa amandla. Zikwasetyenziselwa ukulola amasuntswana e-drill kunye nezixhobo zokusika umatshini.
eziluncedo
- Umngcipheko ophantsi wokonzakala njengoko umile
- Umveliso ophezulu
- Kulula ukusebenza
neengozi
- Imile kwaye ayinakusila imiphezulu ethile.
Igrinder ephathekayo
Ngokungafaniyo nomatshini wokugaya ibhentshi, iigrinder eziphathwayo azimiswanga kwindawo enye; zinokuthwalwa ukusuka kwenye indawo ukuya kwenye. Kwaye ekubeni ziphathwayo, umqhubi unokuzisebenzisa nakweyiphi na indawo okanye kumacala ahlukeneyo okugaya. Iikontraka zikwazisebenzisa xa zisika iithayile okanye zigudisa iindawo zokusebenza ezincinci.
eziluncedo
- Umsebenzisi unokuzisebenzisa kuyo nayiphi na i-engile okanye indawo
- Zinezinto ezininzi, nto leyo ethetha ukuba zingasetyenziselwa imisebenzi eyahlukeneyo
- Badla amandla amancinci
neengozi
- Umngcipheko ophezulu wokwenzakala ukuba awuphathwanga kakuhle.
Umatshini wokugaya i-cylindrical
Iigrinder zeCylindrical zisetyenziswa xa kubunjwa umphandle we-cylinder. Ezi grinder zifanelekile kwimisebenzi efuna iimilo ezahlukeneyo ukujikeleza kwi-axis esembindini.
Imisebenzi yabo ifana ne-lathe turning. Zihlala zisetyenziselwa ukubuyisela i-lathe xa umphezulu unzima okanye xa umsebenzi ufuna ukugqiba okuphezulu okanye ukuchaneka okugqithisileyo.
Ii-Cylindrical grinders ziyahluka ngobukhulu umntu anokukhetha kuzo ngokuxhomekeke kubungakanani bomsebenzi okhoyo. Njengokuba, I-CNC cylindrical grinder inobungakanani bevili obuyi 600* 75*305 mm kunye nobukhulu bokusila ubukhulu obuyi 320mm, ngelixa Ixesha lexesha le-cylindrical grinder inobungakanani bevili obuyi 400*50*203 mm kunye nobukhulu bokusila ubukhulu be-800mm.
Ngaphandle komthwalo womsebenzi, ivili kunye nobungakanani betafile kwisishiyi secylindrical esikhethwa ngumntu kuxhomekeke kwindawo yokusebenza.
eziluncedo
- Inokubaleka imini yonke ngaphandle kwekhefu
- Uluhlu oluphezulu lwemveliso ye-0.1-4m / min.
- Ukuchaneka okungqukuva okuphuculweyo phakathi kwe-0.000025mm ukuya ku-0.0005mm
neengozi
- Kuntsonkothile kwaye kudla ixesha
Umatshini wokusila ngaphezulu
The igrinder yomhlaba iquka ivili elirhabaxa, itafile ejikelezayo, kunye nesixhobo sokusebenza esibambe isixhobo. Banokusebenza kwindawo ethe tyaba, engaqhelekanga, neyi-angular.
Ivili lokugaya lijikeleza kwi-spindle ngelixa i-workpiece ifakwe kwitafile ejikelezayo. I-workpiece ephakanyisiweyo ibanjwe kwindawo ye-chuck ngelixa ivili kunye netafile zijikelezwa ukwenza ukugqiba okugudileyo.
eziluncedo
- Imveliso ephezulu ukusuka kwi-0.1-4m / min
- Ayifuni umsebenzisi onobuchule
- Ivelisa iindawo ezigudileyo kwizinto zetsimbi kunye nezingezizo ezentsimbi
neengozi
- Ayikuvumeli ukugaya umva
- Ivili lokusila lehla ngokukhawuleza kwaye lidinga amandla amaninzi okusonta.
Umatshini wokusila ibhanti
The umatshini wokusila ibhanti inebhanti elirhabaxa elincanyathiselwe kwinjini yalo ukunceda ukucola i-workpiece okanye imathiriyeli. Zihlala zisetyenziselwa ukucola iindawo zetsimbi; ke ngoko, zisetyenziswa ikakhulu kumashishini okwenziwa kunye neentsimbi zokusebenza, amasimi esinyithi akufuphi, kunye namashishini amnyama.
eziluncedo
- Kulula ukuyisebenzisa
- Uluhlu olufanelekileyo lwemveliso ukusuka kwi-100-500m / min ngokuxhomekeke kubukhulu bebhanti kunye nohlobo lomatshini.
- Baziintlobo ngeentlobo
- Kulula ukutshintsha amabhanti abuthuntu
- Ukuchaneka okuphezulu kwe-0.1μm okanye ngaphantsi kunye noburhabaxa bomhlaba ngaphantsi kwe-0.025 μm, ngokukodwa ngesantya esisezantsi sebhanti.
neengozi
- Ayinasigqubuthelo esikhuselayo sokukhusela amehlo kunye nempahla yakho kwiintlantsi eziphumayo.
Umgca osezantsi
Oomatshini bokusila banamavili abrasive asetyenziselwa ukucola iintsimbi, umphezulu, iiplastiki nezinye izinto. Ziyimfuneko kwinani lamashishini, kodwa ngeentlobo ezininzi zoomatshini bokugaya abakhoyo kwimarike, abathengi baya kujonga umatshini ofanele iimfuno zabo. Eli nqaku ke ngoko liqaqambise izinto eziphambili ekufuneka amashishini aziqwalasele xa ekhangela oomatshini bokugaya, ukuze bakwazi ukukhulisa isibheno sabo kubathengi abanoluhlu olugcinwe kakuhle.
