Iingcebiso zokuKhetha oomatshini kwiFactory yeNtsimbi eSebenzayo

Iifektri zesinyithi zisebenza ngokukhethekileyo ekwenzeni zonke iintlobo zesinyithi. Imisebenzi emininzi iya kusoloko yenziwa kuyo nayiphi na intsimbi yentsimbi, njengokusila, ukusika, nokusika. Esi sikhokelo sigxile ekuqondeni oomatshini abalungele loo misebenzi, indlela yokukhetha, kunye nokusetyenziswa kwabo kumzi-mveliso wesinyithi. Ke ngoko, esi sikhokelo siyimfuneko kulo naliphi na ishishini elifuna ukuqala umzi-mveliso wesinyithi.

Isiqulatho
Umzi-mveliso wesinyithi: ubungakanani bemarike kunye neendlela
Umatshini weLathe
Umatshini wokusika isinyithi
Umatshini wokugaya
Umshini wokupaka
Iziko machining CNC

Umzi-mveliso wesinyithi: ubungakanani bemarike kunye neendlela

Ubungakanani bemarike yomzi-mveliso wesinyithi kuqikelelwa ukuba bufikeleleke $ 103.43 billion ngo-2027. Iindlela ezivelayo kushishino ziquka ukuthambekela kubuchule bemveliso obucwangcisiweyo, obunceda ukuvelisa izinto ezisemgangathweni ezithembekileyo ngokususa iinkqubo eziyingozi ezifana nokuwelda. Ukunyuka kwemfuno evela kwamanye amashishini, afana neshishini leemoto, kuthetha ukuba ukwenziwa kwezinto kuya kuba nakho ukukhula okukhulu kwiminyaka ezayo. Ukwamkelwa kobuchwephesha obuphezulu bokwenziwa kwesinyithi kulindeleke ukuba kuthathe indawo ephambili ukomeleza imveliso kunye nokunciphisa inkcitho yemithombo. 

Umatshini weLathe

Ukusetyenziswa kumzi-mveliso wesinyithi

The umatshini wokuhlamba isemgangathweni kwiindibano zocweyo zesinyithi. Ibonisa iziko elijikelezayo apho i-workpiece yentsimbi iboshiwe. Umatshini we-lathe uluncedo ekubumbeni, ekubhobhozeni, ekukrwelezeni, ekugqumeni, ekujikeni, ekusantini, ekusikeni, nasekugrubeni intsimbi yokusebenza yentsimbi ukwenza imilo efunekayo.

Indlela yokukhetha

uhlobo

Kukho iindidi ezininzi zoomatshini belathe apho amashishini anokukhetha kuzo. Zibandakanya isantya, ibhentshi, i-injini, i-lathe ye-automatic, kunye ne-CNC lathe machine. 

Ubukhulu kunye nesisindo

Oomatshini beLathe banzima, kunye nobunzima babo buqala ukusuka 700 ukuya ku-1600 kg. Iileyile ezincinci zinobunzima 15 kg, ngelixa iileyile zokuzilibazisa ziya kubanda 50 kg. Ubungakanani belathe bumiselwa ngumgama phakathi kwamaziko amabini, kunye neeleyile ezininzi eziwela phakathi kwama-36 ukuya kuma-48 intshi. Iileyile ezincinci ziya kuba nee-intshi ezili-15 phakathi kwamaziko azo. 

ixabiso

Oomatshini beLathe ababizi xabiso liphantsi ngenxa yobuninzi bomsebenzi abawufezayo. Noyena matshini welathe ngqo uya kubiza phezulu $5000, ngelixa iileyile eziphambili ezifana noomatshini be-lathe be-CNC baya kuxabisa ukuya kuthi ga $40,000. Oku kukhokela amashishini apho umatshini welathe wokuthenga ngokusekelwe kuhlahlo lwabiwo-mali lwabo. 

Ubunzima bejometri

Umatshini we-lathe wesintu kulula ukuwusebenzisa. Icinezela i-workpiece embindini kwaye, isebenzisa isixhobo, oomatshini bokusebenza. Iileyile eziphucuke ngakumbi ezifana neCNC lathe ibonisa iziboniso zedijithali. Iinkqubo ezinje nge-clamping kunye ne-machining zonke ziyazenzekela, zonyusa ubunzima bazo.

Ukuchaneka kuyafuneka

Ukuchaneka komatshini kuchongwa sisakhono sabasebenzi xa usebenzisa umatshini wokuhlamba wendabuko. Noko ke, a lathe phambili ngakumbi ezifana a Umatshini CNC iya kuchaneka nokuba ingubani na umsebenzisi kuba izenzekela. Ke ngoko, amashishini kufuneka aqwalasele ukuchaneka okufunekayo xa efumana umatshini weleyile.

Umatshini wokusika isinyithi

Ukusetyenziswa kumzi-mveliso wesinyithi

Oomatshini bokusika isinyithi ube nesixhobo sokusika esimise okwe wedge. Ngokuxhomekeke kwinani leengongoma zokusika, zinokuhlelwa njengenye, kabini, kunye ne-multi-point. Iinjongo zabo eziphambili kukusika isinyithi, ukususa iindawo ezingafunekiyo kwiziqwenga zetsimbi, kunye nokwenza iindawo zentsimbi.

Indlela yokukhetha

Uhlobo lobuchwephesha bokusika

Ukusika itekhnoloji ukukhetha kuzo ukusikwa kwelasi, ukusika i-oxyacetylene, kunye nokusika i-plasma.

Umthamo kunye namandla

Oomatshini bokusika isinyithi babonelela ngeemali ezahlukeneyo zamandla. Abanye bayapha 1kW, 2kW, 4kW, njl. Ngokuxhomekeke kwiimfuno zeshishini, kufuneka bakhethe umatshini ohambelana neemfuno zabo zamandla.

Indawo yokusebenzela

Oomatshini bokusika isinyithi abasetyenziswa kwindawo yokusebenzela abafuni malungiselelo akhethekileyo ombane ngokuchasene noomatshini abakwisiza, abanokusebenzisa eminye imithombo yamandla ngaphandle kombane, njengerhasi.

Ubungakanani besixhobo sokusika isinyithi

Esi sisixhobo sesinyithi esiqinileyo esisetyenziselwa ukusika, ukubumba, kunye nokususa izinto kwi-workpiece.

Umatshini wokugaya

Ukusetyenziswa kumzi-mveliso wesinyithi

A umshini wokugaya isebenza ngokujikelezisa i-multi-toothed cutter efakwe kwi-workpiece. Kumzi-mveliso wesinyithi, kuluncedo ekwenzeni imiphezulu ethe tyaba. Ikwasetyenziselwa ukomba, ukukruqula, kunye nokusika izixhobo.

Indlela yokukhetha

uhlobo

Oomatshini bokungqusha ibhentshi baxhonywe ebhentshini. Ngaloo ndlela, banokubotshwa ukuze basebenze kuwo nawuphi na umgangatho. Itheyibhile ayishukumi ngokuthe nkqo. Kunoko, i-headstock ilungiswa ngokuthe nkqo. Ngakolunye uhlangothi, i-knee mill ivumela itafile ukuba ihambe ngokuthe nkqo phambi kokugaya.

Inani leezembe kunye nokuqhelaniswa

Kukho oomatshini bokungqusha abaneentsimbi ezi-3 nezi-4 zokusebenza. Oomatshini be-axes aba-3 basebenzisa i-X,Y kunye no-Z. Kumatshini we-4-axes, i-4th axis kukujikeleza enye yee-axes ezi-3. 4-amazembe kunye 5-oomatshini kusoloko CNC oomatshini. 

Uhlobo lomatshini wokugaya, i-CNC, yendabuko.

Oomatshini bokungqusha bemveli basebenzisa amavili ezandla aphawulwe ngokwandayo ngeemilimitha. Banokwenza nawuphi na umsebenzi kodwa bakhawulelwe ngobuchule bomqhubi kunye nexesha lenkqubo.

Isantya yokuluka

Ibhekisa kwisantya somatshini wokusila kwaye ichaphazela ubungakanani besixhobo, ukusika ubunzulu, kunye nesantya sokutya.

Inkqubo yokuthambisa / yokupholisa

Oomatshini abatsha bokugaya babandakanya inkqubo yokuthambisa / yokupholisa. Nangona kunjalo, iinguqulelo ezindala zoomatshini bokungqusha abanazo iinkqubo zokupholisa kwaye zifuna ukupholiswa ngaphandle.

Umshini wokupaka

Ukusetyenziswa kumzi-mveliso wesinyithi

Oomatshini bokwemba zisetyenziselwa ukugqobhoza imingxuma ngokusebenzisa izinto ezifana nentsimbi, iinkuni, kunye neendonga zekhonkrithi. Ziza kwiindlela ezi-2, oomatshini bokugaya abangenayo intambo yombane kunye noomatshini bokugaya intambo abaqhagamshelwe kumthombo wombane.

Indlela yokukhetha umatshini wokugaya

amandla

Amandla e-drill yinkalo ebalulekileyo kuba imisela ubungakanani bomsebenzi onokuwulawula. Ingaba umatshini unokugrumba kwiindawo ezinzima ezifana nekhonkrithi kuya kuxhomekeka kumandla. Izinto ezifana neenkuni ziya kufuna malunga nama-450 watts. Iindawo eziqinileyo ezifana nekhonkrithi kunye neentsimbi zifuna i-1500 watts nangaphezulu.

sangqa 

Iidrill zinokugrumba imingxuma yobubanzi obahlukeneyo ngokuxhomekeke kwiimfuno zomsebenzisi. I-drill diameter ingahluka ngokutshintsha i-drill bit. Ubungakanani besuntswana ukusuka 104 ukuba 12.70mm. Drill bit ubukhulu 104 inobubanzi be 0.0031 " ngelixa ubukhulu 12.70mm inobubanzi be 0.5 ".

I-Voltage

I-voltage iyimfuneko kwi-drill engenazintambo kuba zisebenzisa iibhetri kwaye azinaso sandiso kumthombo wombane. Ibhetri iqala kwi-12V ukuya kwi-20V. Ukongeza koku, ukusebenzisa iibhetri ze-lithium-ion ezinokutshajwa kwakhona kuyacetyiswa kuba ixesha lokutshaja lingaphantsi kwemizuzu engama-60.

Iziko machining CNC 

Ukusetyenziswa kumzi-mveliso wesinyithi

The Iziko machining CNC ngumatshini wetekhnoloji ephezulu osetyenziselwa ukuphuhlisa iiprototypes zamalungu kunye neemveliso kumzi-mveliso. Inokubonelela ngokubhola, ukugaya, kunye nemisebenzi ye-lathe enomgangatho ophezulu kunye neempawu zokugqiba umgangatho ophezulu. 

Unokukhetha njani iziko lomatshini le-CNC

Amava omsebenzisi

Amashishini kufuneka athathele ingqalelo ukuba anabo na abasebenzi abanamava ayimfuneko okusebenzisa umatshini. I Iziko machining CNC ngumatshini ontsonkothileyo oza kufuna iingcali ukunika iimveliso ezisemgangathweni ophezulu.

Izinto zokwenziwa ngoomatshini

Oomatshini be-CNC banokusebenza kwizinto ezininzi ezifana ne-aluminium, ubhedu, intsimbi eqinile kunye nethambileyo, i-titanium, kunye ne-Inconel. Uhlobo lwemathiriyeli eza kwenziwa ngoomatshini iya kumisela umjikelo wokusonta, iziko, noyilo oluza kusetyenziswa, kunye nokuchaneka okunokuphunyezwa. Iimpawu ezibonakalayo zezixhobo ziya kugqiba izixhobo ezifana nesantya esiphezulu se-spindle kunye ne-torque.

ixabiso

Amaziko omatshini e-CNC axabisa kakhulu ngenxa yobuchwephesha bawo obuphambili, kwaye athetha iindleko ezizinzileyo neziguquguqukayo. Iindleko ezizinzileyo zibandakanya utyalo-mali lokuqala kunye nokuhla kwexabiso lomatshini, ngelixa iindleko eziguquguqukayo ziziindleko zabasebenzi, ukugcinwa, ukusevisa, kunye nezinto ezisetyenzisiweyo. I-router ye-CNC yobuchwephesha iya kuxabisa ukuya kuthi ga $100,000, ngelixa umatshini we-5-axis uya kuba phakathi I-200,000 ne-$ 500,000.

Isithuba siyafumaneka

Ngenxa yobukhulu bawo, amashishini kuya kufuneka athathele ingqalelo indawo ekhoyo yokubeka iziko lomatshini le-CNC.

isiphelo

Ukwazi indlela yokukhetha izixhobo kunokumisela impumelelo okanye ukusilela komzi-mveliso wokwenza isinyithi. Esi sikhokelo sijolise ekuncedeni imizi-mveliso ukukhetha oomatshini bokwenza isinyithi ngokusekelwe kwizinto eziliqela ezifana nobukhulu, ixabiso, amandla, njl.