I-Lean Manufacturing, indlela esiguqule izimboni emhlabeni wonke, igcizelela ukuncishiswa kwemfucuza nokusebenza kahle. Isuka embonini yokukhiqiza yaseJapan, le ndlela isiphenduke indinganiso yomhlaba wonke yokusebenza kahle kakhulu. Kulesi sihloko, sizohlola imigomo ewumnyombo Ye-Lean Manufacturing, izinzuzo zayo, amasu okusebenzisa, nezinselele ezivamile, ukukunikeza ukuqonda okuhlanganiswe kahle kwale ndlela yokusebenza ebalulekile.
Okuqukethwe:
– Kuyini ukukhiqiza okunciphile?
- Izimiso ezinhlanu ezibalulekile zokukhiqiza okungenalutho
- Izinzuzo eziyinhloko zokuqalisa ukukhiqiza okungenalutho
- Amasu okusebenza ngempumelelo kokukhiqiza okuthambile
- Izinselelo ezijwayelekile ekukhiqizeni okuthambile
Kuyini ukukhiqiza okuphansi?

I-Lean Manufacturing, emnyombweni wayo, iyindlela ehlelekile yokunciphisa udoti ngaphakathi kwesistimu yokukhiqiza ngaphandle kokudela umkhiqizo. Igxila enanini ngokombono wekhasimende, isusa zonke izinqubo ezingangezi inani. Lo mqondo awukona ukwenza okuningi ngokuncane; kumayelana nokwenza okuningi kwalokho okubalulekile ngokuncane. Kuyifilosofi ekhuthaza isiko lokuthuthuka okuqhubekayo, lapho izinguquko ezincane, ezikhulayo ngokuvamile ziholela ekuthuthukisweni okuphawulekayo.
Umsuka we-Lean Manufacturing ungalandelelwa emuva ku-Toyota Production System, eyagcizelela ukubaluleka kokwenza kahle ukugeleza kwemikhiqizo namasevisi ngokusebenzisa ukusakazwa kwenani. Le ndlela kusukela ngaleso sikhathi yamukelwa futhi yashintshwa kuzo zonke izimboni ezihlukahlukene, okufakazela ukuhlukahluka kwayo nokusebenza kwayo.
Ukuqonda I-Lean Manufacturing kudinga ukushintshwa kwengqondo kusuka emikhubeni evamile yokukhiqiza. Akulona nje iqoqo lamathuluzi noma amasu; kuyindlela yokucabanga ebeka phambili ukusebenza kahle, ukuguquguquka, nokuhlonipha abantu.
Izimiso ezinhlanu ezibalulekile zokukhiqiza okunciphile

I-Lean Manufacturing yakhelwe phezu kwezimiso ezinhlanu ezibalulekile eziqondisa izinhlangano ohambweni lwazo oluya ekusebenzeni kahle kakhulu. Le migomo yilezi:
- Chaza Inani: Isinyathelo sokuqala ku-Lean Manufacturing ukuchaza inani ngokombono wekhasimende. Ikhasimende linani ngempela umkhiqizo noma isevisi yakho? Ukuqonda lokhu kuvumela amabhizinisi ukuthi agxilise imizamo yawo kulokho okubaluleke ngempela.
- Imephu ye-Value Stream: Uma inani selichaziwe, isinyathelo esilandelayo siwukuba kumephu zonke izinyathelo ezinikela kuleli nani, ukuhlonza nokususa noma iyiphi inqubo enganezeli inani.
- Dala Ukugeleza: Ngemva kokukhipha imfucuza, ukugxila kuyashintshela ekuqinisekiseni ukuthi izinyathelo ezisele zigeleza kahle ngaphandle kokuphazamiseka, ukubambezeleka, noma izithiyo.
- Misa Ukudonsa: Lesi simiso sigxile ekukhiqizeni kuphela lokho okudingekayo, lapho kudingekile, ukunciphisa ukukhiqizwa ngokweqile kanye nempahla.
- Phishekela Ukuphelela: Umgomo wokugcina umzamo oqhubekayo wokwenza kahle izinqubo, imikhiqizo, namasevisi, okukhuthaza isiko lokuthuthuka okuqhubekayo.
Izinzuzo eziyinhloko zokuqalisa ukukhiqiza okungenalutho

Ukusebenzisa I-Lean Manufacturing kungaletha inqwaba yezinzuzo, okuhlanganisa:
- Izindleko Ezincishisiwe: Ngokuqeda imfucuza, izinkampani zingehlisa kakhulu izindleko zazo zokukhiqiza, okuholela ekwenyukeni kwenzuzo.
- Ikhwalithi Ethuthukisiwe: I-Lean Manufacturing igcizelela ukuvinjelwa kokukhubazeka phezu kokutholwa kokukhubazeka, okuholela emikhiqizweni yekhwalithi ephezulu kanye nezimbuyiselo ezimbalwa noma ukulungiswa.
- Ukusebenza Ngokweqile: Ukwenza lula izinqubo kanye nokususa izinyathelo ezingezona ezongeza inani kwandisa ukusebenza kahle nokukhiqiza.
- Ukwaneliseka Kwekhasimende Okuthuthukisiwe: Ngokugxila enanini ngokombono wekhasimende, izinkampani zingahlangabezana kangcono nezidingo zamakhasimende, okuholela ekwanelisekeni okuphezulu nokwethembeka.
- Ikhuthaza Isiko Lokuthuthukiswa Okuqhubekayo: I-Lean Manufacturing ikhuthaza abasebenzi kuwo wonke amazinga ukuthi banikele ngemibono yokuthuthukisa, okuholela enhlanganweni enamandla futhi evumelana nezimo.
Amasu okusebenza ngempumelelo kokukhiqiza okunciphile

Ukusebenzisa i-Lean Manufacturing kudinga indlela yamasu, okuhlanganisa:
- Ukuqeqeshwa Okuphelele: Ukufundisa bonke abasebenzi ngezimiso namathuluzi E-Lean kubalulekile ekukhuthazeni isiko lokuthuthuka okuqhubekayo.
- I-Value Stream Mapping: Ukuhlaziya nokubona ngeso lengqondo izinqubo zokuhlonza imfucuza kanye namathuba okwenza ngcono kuyisinyathelo esiyisisekelo ekusetshenzisweni kwe-Lean.
- Ukunikeza Abasebenzi Amandla: Ukukhuthaza abasebenzi ukuthi babone ukungasebenzi futhi baphakamise ukuthuthukiswa kuqinisekisa ukuthi imigomo ye-Lean isetshenziswa ngempumelelo.
Ukusebenzisa I-Lean Manufacturing akuwona umcimbi wesikhathi esisodwa kodwa uhambo oluqhubekayo. Impumelelo idinga ukuzinikela kuwo wonke amazinga enhlangano kanye nokuzimisela ukuzivumelanisa nezimo nokushintsha.
Izinselelo ezijwayelekile ekukhiqizeni okuthambile

Ngaphandle kwezinzuzo zako, ukusebenzisa i-Lean Manufacturing kungaletha izinselelo, okuhlanganisa:
- Ukumelana Nokushintsha: Ukushintsha imikhuba nemiqondo yakudala kungaba nzima. Ukunqoba ukumelana kudinga ubuholi obuqinile nokuxhumana okucacile.
- Ukuntula Ukuqonda: Ngaphandle kokuqonda okujulile kwezimiso ze-Lean, imizamo ingaqondiswa ngendlela engafanele, okuholela ekukhungathekeni nemiphumela elinganiselwe.
- Intuthuko Eqhubekayo: Ukugcina umfutho nokuqhubeka nokwenza ngcono kudinga ukuzinikela kanye nendlela ehlelekile yokwenza ngcono okuqhubekayo.
Ukunqoba lezi zinselele kungenzeka ngesu elicacile, ubuholi obuqinile, nokuzibophezela kwezemfundo nasekufukuleni amandla.
Isiphetho:
I-Lean Manufacturing ingaphezu kwesethi yamathuluzi; kuyifilosofi eguquguqukayo engaholela ekuthuthukisweni okuphawulekayo ekusebenzeni kahle, ikhwalithi, nokwaneliseka kwamakhasimende. Ngokuqonda nokusebenzisa imigomo yayo eyinhloko, amabhizinisi angakwazi ukuzulazula ezinseleleni futhi athole izinzuzo zale ndlela enamandla. Njengoba izimboni ziqhubeka nokuthuthuka, i-Lean Manufacturing iseyisu elibalulekile lokuhlala uqhudelana futhi uhlangabezana nezidingo ezihlala zishintsha zamakhasimende.